How can I add user profile fields to my mailpress mailout

This page seems to have the variables you need:

http://www.mailpress.org/wiki/index.php?title=Manual:Api:Mail

If you use $args->toname in your email code somewhere, that should display their name.

Please note that I just skimmed through the site and found this, so I can’t guarantee it works since I don’t know what your current code looks like nor have I used the plugin, but it looks like this is what you’re looking for.